It is a systematic control of various factors that affect the quality of the product. The importance of quality control in apparel industry. The industry covers over one lakh units and employs about 60 lakh workers, both directly and indirectly in almost. Issi products are manufactured following a developed process control flow and quality control flow. For textile and apparel industry product quality is calculated in terms of quality and standard of fibres, yarns, fabric construction, colour fastness, surface designs and the final finished garment.
This garment quality control checklist can be used by quality control inspectors of suppliers and manufacturers to ensure that the quality standards and product specifications expected of the finished product are met. Quality assurance process flow for apparel industry. In previous article, i discuss about quality control system in garment. Quality assurance system in apparel industry fashion2apparel. Seam quality criteria are an important factor of garments quality. Lets look at the importance of quality control in apparel. Quality control guide line detailed inprocess quality. In the apparel industry quality control is practiced right from the initial stage of sourcing raw materials to the stage of final finished garment. Also, the subcontractor qc staff monitors inline process and product performance based on defined quality control plan and inspectiontest criteria. Pdf quality may be defined as the level of acceptance of a goods or services.
Quality control in apparel industry fashion2apparel. Quality control procedures the foundation for a successful quality assurance program is the quality control maintained by the producer to assure that all materials submitted for acceptance conform to the contract requirements. One 1 extra button of each button size on garment to be included with garment. Procedures to control the sampling and production process in apparel industry buyer requests size charts and style specifications from the technologist before visiting factories to source new ranges. Quality control in production and operations management. Qima has over 1,000 offtheshelf customizable productspecific inspection checklists. Best of the quality assurance methods in textile industry. Design your garments for easy assembly, low waste and high quality 28 use guides to easily check measurements of pieces and garments 28 use jigs and other devices to save time and effort 29 improve displays and controls to minimize mistakes 32 chapter 4 productive machine safety, maintenance and environmental control 35. The departments which follow quality assurance system in garment industry they are given below. Cutting quality standard operating procedure objective. Qcp 01 document control qcp 02 issue and control of drawings qcp 12 quality records revision a e.
Pdf quality control in the clothing production process. Garments quality control procedure pdf archives ordnur. Assignment on garment manufacturing quality control. The control and implementation of this procedure lies on the quality department head. The national regulatory quality certification and international quality programmes like iso 9000 series lay down the broad quality parameters based on which companies maintain the export quality in the garment and apparel industry. It is concerned with materials, fit and construction methods. Quality manuals, quality procedures and quality standards of top apparel brands by prasanta sarkar february 11, 20 0 apparel buyers quality manual is one of the important resources to set up a quality system in garment manufacturing factories. Quality control process of problem solving with the purpose. Flow chart of quality inspection system in garment sector. Curriculum for quality control in garments 6months. Our expertise in softline testing will help your brand ensure the safety and quality of your apparel. Quality control in garment overall objectives of course.
Every garment buyer have own quality manual or procedure, a standard quality procedure should maintain in garments manufacturing. Certain quality related problems, often seen in garment manufacturing like sewing, colour. For textile and apparel industry product quality is calculated in terms of quality and standard of fibres, yarns, fabric construction, colour fastness, surface designs. Quality manuals, quality procedures and quality standards. First off, quality assurance is not quality control, but. Quality control system in garments industry quality. Manufacturing quality is concerned with the degree to which the garment produced agrees with the sample or specifications. Here are some of the main considerations for garment manufacturers and exporters. Quality inspection is an important issue in garments manufacturing sector. Garment quality control checklist free download safetyculture. Job opportunities available immediately and in future. The inspection process entails the examination of the manufacturing procedure to respond to international standards. Quality control qc may be defined as a system that is used to maintain a desired level of quality in a product or service.
Reworks in the garments industry is a common works that hampers the smooth production rate and focus poor quality products having an impact on overall factory economy. There are several stages to control quality in garment manufacturing. Standard operating procedure of cutting quality of. Policies and procedures outline the guidelines that employees must follow. Quality control, quality management, garment, garment defects, inspection, aql 1. Quality control in the clothing production process of an underresourced sewing cooperative. Quality inspector ensures the right quality of a garment export order, whether this order is ready for shipping or not. All orders received at our distribution center require a quality inspection to assure consistent quality of all products.
Pdf quality control and quality assurance in the apparel industry. However, in line with their advantages, quality assurance and control testings can also be a little bit on a pricier side with their equipment. Quality control in terms of garment manufacturing, presales and posts 17. Pdf the availability and ease of access to substitute quality products. Quality control systems garment manufacturer, garment. This guidance establishes good practice consistent with the revised 1996 ipcc guidelines for national greenhouse gas inventories ipcc guidelines. Contractors quality assurance and quality control manual qaqc manual, the project plans, specifications and contract documents. To provide knowledge of garment quality management for local people who want to work as a qc in the garment factory and to.
Quality control in garment industry is very complex and lengthy task. The apparel industry of bangladesh running with continuous improvement. Generally one area that is evaluated is the sewing floor and the condition of the sewing equipment. Quality is of prime importance in any aspect of business.
This article contains the quality control processes as well as quality management procedures followed by different garment factory of bangladesh and the feasibility of these processes. Pdf quality control in the clothing production process of an. Manufacturers aim should be producing quality products in the shortest possible time. In the garment industry quality control is practiced right from the initial stage of sourcing raw materials to the stage of final finished garment. Inspection can be defined as the visual examination in relation to some standards. Basically two methods are used for garments quality control i testing ii inspection. Quality control in garment manufacturing process textile. Assess the quality of your apparels materials and workmanship, using a number of quality control checks and tests, including. Clarify requirements for testing procedures, desired sample size, testing schedules, and the garment quality control professional who is assigned to conduct the. Dm defect classification list for visual and construction defects rating by zone outlined in this section. Quality reliability planning is defined as a procedure designed to. Minimization of reworks is a must in quality and productivity improvement.
A garment manufacturing company prepares standard operating procedures sops depending on the product type and machines they used. Generally i found few articles from a small number of working group in this apparel industry. As producers of apparel there must be a constant endeavor to produce work of good quality. Quality control is a set of test methods, inspection and analytical procedures. Any garment quality control checklist problem production people tell my responsibility is to do production not quality. As a part of sewing quality assurance i worked on traffic light system.
Every garment buyer have own quality manual or procedure, a standard quality procedure should maintain in garments manufacturing industry to reach up to the mark in quality control. Heres why that is not good enough and why it is crucial to go the extra mile to really excel and stand out from your competitors. The qaqc good practice guidance outlined here reflects. It is not necessary to follow all the steps explained above. Detailed descriptions of the procedures in the quality and environment systems for the company, departments and functions. Inspection procedure adopted by our distribution center is the 4% acceptable quality level. Garments quality sop is the standard operating procedure for quality control in garments manufacturing. Technique for quality control in productions, total quality control 40 hrs. Quality control system in garments industry quality control.
Garments quality control procedure pdf garments quality control procedure garments quality. In many cases they even rate the vendor and give the plant a grade based on their observations during their visit. The quality management principles stated in iso 9000, and iso 9004, have been taken into. Buyer may take fabric specifications or decide on fabric quality at the factory. Good manufacturing practices gmp policy manual storage chemicals all hazardous, cleaning, pest control and testing chemicals are to be stored away from product in designated areas. In a garments quality sop, a clear description for every working system and requirement to get the best possible result is written. Garment manufacturing process from fabric to poduct karthika m dev. Garment manufacturing process from fabric to finished product. Establishing a standard as a criterion for measuring quality achievement. Standard operating procedure of cutting quality of garments industry samiul basir.
Assign important tasks to responsible people and easily track the status of their actions. To ensure that all garments parts are cut as per the pattern. To demonstrate better skills and synthesize knowledge for better professionalism. There are two main aspects to quality of the garment. Pdf quality assurance and quality control is a complex area of the apparel industry. Garments factory quality control guidelines part1 quality control guidelines quality the quality control guideline for manufacturing of. In case of nonconforming product, subcontractor quality team follows defined procedure to. To develop better professionalism competencies gained after completion of course. Setting standard procedure for garments is very much important to get up to the mark of readymade garments. Qc refers to the measures that must be included during each assay run to verify that the test is working properly. Equipment all product handling equipment and tools to be stored off floors when not in use. Quality control in garment manufacturing textile school. Volume 2 quality procedure manual general procedures and responsibilities revision a.
Garment manufacturer emphasis on quality control systems like terms of garment, presales service, posts sales service, delivery, pricing, etc are. Garment quality control checklist for a factory auto garment. Here is where we step up to the second method, the inspection procedures. To accomplish this, the producer is required to have a functional plan to keep the process in control. Quality assurance system mainly helps to improve productivity in different departments of apparel manufacturing. Process guidelines the warehouse limited version 1. It depends on materials, tools, machines, type of labor, working conditions etc. It is realistic to assume that however well checking or quality control procedures operate within a factory there will always be a certain percentage of garments rejected for some reason or other.